Formulation and
Evaluation of Efavirenz 600 mg Tablet
Mohd. Yaqub Khan2*, Maryada Roy1, Imtiyaz
Ahmad2, Irfan Aziz2, Manju Panday2
1Mangalayatan University, Beswan, Aligarh, Uttar Pradesh, India
2Azad Institute of Pharmacy and
Research Azadpur, Adjacent CRPF Camp, Bijnour,
Lucknow - 226 002,
Uttar Pradesh, India
*Corresponding Author E-mail: khanishaan16@yahoo.com
ABSTRACT:
Aim: Formulation and Evaluation of Efavirenz 600 mg Tablet.
Methodology: Accurately weighed amount of selected additive
concentrates (F1, F2, F3, F4, F5, F6) representing 600 mg equivalent of drug
was mixed with directly compressible excipients i.e. Croscarmellose Sodium and Sodium Starch Glycolate
as superdisintegrants, Talcum as diluents and
microcrystalline cellulose as diluents. Obtained mixture was subjected for wet
granulation. Water was added and mixed thoroughly to form dough mass. The mass
was passed through mesh no. 12 to obtain wet granulation. The wet granules were
dried at 60° C for 4 hours. Dried granules were passed through mesh no. 16 to
break aggregates. Lubricants talcum and magnesium stearates
were passed through mesh no. 100 on to dry granules and blended in a closed
polyethylene bag. The tablet granules were compressed by using 16 station
tablet compression machine (electrical Motor-Crompton Greaves and A.C.
Drives-Siemens) to a hardness of 5-6 kg/cm2 using 9 mm flat punches. In each
case 500 tablets were compressed. Prepared tablets were collected in a poly
bag.
Results: Evaluation of developed formulation for various
pre-compression and post-compression parameters was found to be within pharmacopoeial limits.
Pre-compression
parameters of the formulation- Pre-compression parameters were characterized on
the basis of their physical parameters. Bulk density (0.338
g/ml), Tapped density (0.458 g/ml), Compressibility ratio (23.89 %), Hausner’s ratio (1.38).
Post-compression parameters: Weight variation, hardness and friability pass U.S.P.
specification. Tablets of all formulation showed good physical appearance,
disintegration test indicated that the tablets of all formulation were
dissolved in desire time. Disintegration time of all the formulation have to be
less than 45 minute. Disintegration time of the various formulation were found
in following order in min F5 (8.10±0.39)>F6 (8.15±0.42)>F3
(8.33±0.43)> F2 (8.35±0.46)> F4 (8.37±0.47)> F1 (8.40±0.43).
This
is due to F5 and F6 contain maximum concentration of superdisintegrants
(CCS-8.5%, SSG-9.2%), than followed by other formulation. Weight variation
tests, hardness and friability test indicated that, tablets of all formulation
were having good compactness and mechanical strength and passes U.S.P.
specification.
In-vitro
dissolution studies revealed that the release rate of Efavirenz coated tablets
were found to be in following order F6>F5>F4>F3>F2>F1. This is
due to F6 contain maximum concentration of superdisintegrants
concentration.
KEYWORDS: Efavirenz, Superdisintegrants, Weight variation.
1. INTRODUCTION:
In the last 25 to 30 years, a huge
resource in both academia and industry has been devoted to the development of
drug delivery systems that target drugs more effectively to their therapeutic
site. Much of this work has been successful, and is reported in this text. In
spite of this, oral solid dosage forms such as tablets, which have been in
existence since the 19th century, remain the most frequently used
dosage forms. This is not simply a reflection of the continued use of
established products on the market, tablets and capsules still account for
about half of all new medicines licensed1.
Tablet is a major category of solid
dosage forms which are widely used worldwide. Extensive information is required
to prepare tablets with good quality at high standards. Based on preformulation studies, the optimal dosage forms are
generally decided. When give orally, the solid dosage form tablet undergoes In
vitro disintegration and dissolution followed by absorption through
gastrointestinal (GI). The In vivo bio-distribution of drug which enters
the systemic circulation then occurs.
Salient Features of Tablets2
·
Tablets are
convenient to use and are an elegant dosage form.
·
A wide range of
tablets types is available, offering a range of drug-release rates and
durations of clinical effect. Tablets may be formulated to offer rapid drug
release or controlled drug release, the latter reducing the number of daily
doses required (and in so doing increasing patient compliance).
·
Tablets may be
formulated to release the therapeutic agent at a particular site within the
gastrointestinal tract to reduce side effects, promote absorption at that site
and provide a local effect (e.g. ulcerative colitis). This may not be easily
achieved by other dosage forms that are administered orally.
·
Tablets may be
formulated to contain more than one therapeutic agent (even if there is a
physical or chemical incompatibility between each active agent). Moreover, the
release of each therapeutic agent may be effectively controlled by the tablet
formulation and design.
·
With the
exception of proteins, all classes of therapeutic agents may be administered
orally in the form of tablets.
·
It is easier to
mask the taste of bitter drugs using tablets than for other dosage forms, e.g.
liquids.
·
Tablets are
generally an inexpensive dosage forms.
·
Tablets may be
easily manufactured to show product identification, e.g. exhibiting the
required markings on the surface.
·
The chemical,
physical and microbiological stability of tablet dosage forms is superior to
other dosage forms.
Challenges in Formulating Tablet3
·
The manufacture
of tablets requires a series of unit operations and therefore there is an
increased level of product loss at each stage in the manufacturing process.
·
The absorption of
therapeutic agents from tablets is dependent on physiological factors, e.g.
gastric emptying rate, and show inter patient variation.
·
The compression
properties of certain therapeutic agents are poor and may present problems in
their subsequent formulation and manufacture as tablets.
·
The
administration of tablets to certain groups, e.g. children and the elderly may
be problematic due to difficulties in swallowing. These problems may be
overcome by using effervescent tablet dosage forms.
Human Immunodeficiency Virus
Infection/ Acquired Immunodeficiency Syndrome (HIV/AIDS)
In 2004, an estimated 42 million people
were living with HIV infection worldwide, mostly in resource-poor countries. Of
these who would benefit, fewer than 5% were receiving combination
antiretroviral therapy, even though such treatment reduces the complications of
infection and has the capacity to produce near normal life expectancies for
some patients with a previously lethal disease4.
Human Immunodeficiency Virus Infection/
Acquired Immunodeficiency Syndrome (HIV/AIDS) is a disease of the human immune
system caused by infection with human immunodeficiency virus (HIV). During the
initial infection, a person may experience a brief period of influenza-like
illness. This is typically followed by a prolonged period without symptoms. As
the illness progresses, it interferes more and more with the immune system,
making the person much more likely to get infections, including opportunistic
infections and tumors that do not usually affect people who have working immune
systems.
HIV is a member of the genus Lentivirus, part of family Retroviridae.
Lentiviruses have many morphologies and biological
properties in common. Many species are infected by lentiviruses,
which are characteristically responsible for long-duration illnesses with a
long incubation period. Lentiviruses are transmitted
as single-stranded, positive-sense, enveloped RNA viruses5.
Types of HIV/AIDS
One of the obstacles to treatment of the
Human Immunodeficiency virus is its high genetic variability. HIV can be
divided into two major types, HIV type 1 (HIV-1) and HIV type 2 (HIV-2)6,
7.
1.
HIV-1
HIV-1 is the most and pathogenic strain
of the virus. Scientists divide HIV-1 into a major group (Group M) and two or
more minor groups. Each group is believed to represent an independent
transmission of SIV into humans (but subtypes within a group are not). Total 39
ORFs are found in all six possible reading frames (RFs) of HIV-1 complete
genome sequence. But only few of them are functional.
2.
HIV-2
HIV-2 has not been widely seen outside of
Africa. The first case in the United States was in 1987. Many test kits for
HIV-1 will also detect HIV-2. AS of 2010, there are 8 known HIV-2 groups (A to
H). Of these, only groups A and B are epidemic. Group A
spread mainly in West Africa, but also to Angola, Mozambique, Brazil, India,
and very limited to Europe or the US. Group B is mainly confined to West
Africa.
HIV-2 is mostly related to simian
immunodeficiency virus endemic in sooty mangabeys (Cercocebus atys atys) (SIV smm), a monkey
species inhabiting the forests of littoral West Africa. Phylogenetic
analysis show that the viruses most closely related to the two strains of HIV-2
which spread considerably in humans (HIV-2 groups A and B) are the SIV smm found in the sooty mangabeys
of the Tai forest, in Western Ivory Coast.
There are six additional known HIV-2
groups, each having found in just one person. They all seem to derive from
independent transmission from sooty mangabeys to
humans. Group C and D have been found in two people from Liberia, Groups E and F
have been discovered in two people from Sierra L, and Groups G and H have been
detected in two people from the Ivory Coast. Each of these HIV-2 strains, for
which humans are probably dead-end hosts, is most closely related to SIV smm strains from sooty mangabeys
living in the same country where the human infection was found8.
Drugs Used in HIV/AIDS9
(1)
Nucleoside
and Nucleotide Reverse Transcriptase Inhibitors
Zidovudine, Lamivudine, Stavudine, Didanosine, Abacavir, Zalcitabine, Tenofovir, Emtricitabine
(2)
Non-Nucleoside
Reverse Transcriptase Inhibitors
Nevirapine, Efavirenz, Delavirdine
(3)
HIV
Protease Inhibitors
Aquinavir, Ritonavir, Indinavir, Nelfinavir, Fosamprenavir, Lopinavir, Atazanavir, Tipranavir
(4)
Entry
Inhibitors
Enfuvirtide
(5)
CCR-5
Receptor Inhibitor
Maraviroc
(6)
Integrase Inhibitor
Raltegravir
2. METHODOLOGY:
2.1 MATERIAL
AND METHOD:
The following materials and equipment
were used for the development of the formulation as shown in table 1.1
Table 1.1: List of Material Used in the
Tablet Formulation:
|
S. No. |
Materials |
Category |
Manufactures/Suppliers |
|
1 |
Efavirenz |
API |
Aurobindo Phrama
LTD. Gaddapotharam Jinnaram,
Andhra Pradesh |
|
2 |
Microcrystalline
Cellulose |
Diluent |
International Speciality Product Technologies Limited, USA |
|
3 |
Croscarmellose Sodium |
Superdisintegrants |
International Speciality Product Technologies Limited, USA |
|
4 |
Polyvinylpyrrolidone (PVP) K-30 |
Binder |
International Speciality Product Technologies Limited, USA |
|
5 |
Sodium Starch Glycolate |
Superdisintegrants |
International Speciality Product Technologies Limited, USA |
|
6 |
Lactose |
Diluent |
S.D. Fine Chemicals
Limited, Mumbai, India |
|
7 |
Talcum |
Lubricant and Diluent |
S.D. Fine Chemicals
Limited, Mumbai, India |
|
8 |
Magnesium stearate |
Lubricant |
Qualigens Fine Chemicals,
Mumbai, India |
|
9 |
Isopropyl alcohol |
Solvent |
Qualigens Fine Chemicals,
Mumbai, India |
|
10 |
Sodium lauryl sulphate |
Anionic Surfactant |
Qualigens Fine Chemicals,
Mumbai, India |
Table 1.2: List of Material Used in
Tablet Coating:
|
S. No. |
Materials |
Category |
Manufactures/
Suppliers |
|
1 |
Hydroxypropyl methylcellulose
(HPMC) |
Adhesives |
International Speciality Product Technologies Limited, USA |
|
2 |
Polyethylene glycols
6000 |
Biodegradable
Polymeric Matrices |
International Speciality Product Technologies Limited, USA |
|
3 |
Isopropyl alcohol
(IPA) |
Solvent |
International Speciality Product Technologies Limited, USA |
|
4 |
Methyl dichloride |
Solvent |
S.D. Fine Chemicals
Limited, Mumbai, India |
|
5 |
Titanium dioxide |
White pigment and Opacifier |
Qualigens Fine Chemicals,
Mumbai, India |
|
6 |
Talcum |
Lubricant and Diluent
(preventing sticking) |
S.D. Fine Chemicals
Limited, Mumbai, India |
|
7 |
Red oxide iron |
Colorants |
Qualigens Fine Chemicals,
Mumbai, India |
Table 1.3: List of Equipments Used in
the Tablet Formulation Development:
|
S. No. |
Equipments |
Manufactures/Suppliers |
|
1 |
Ultra violet-visible
spectrophotometer Model-T-70 |
Pharmaspec 1700 SHIMADZU, Japan |
|
2 |
Fourier Transform
Infrared Spectrophotometer |
Jasco FT-761, Japan |
|
3 |
Differential Scanning
Calorimeter |
Perkin Elmer Pyris6
DSC |
|
4 |
Scanning Electron
Microscope |
Zeiss EVO® 50, U.K. |
|
5 |
16 Station Tablet
Compression Machine |
Electrical
Motor-Crompton Greaves and A.C. Drives-Siemens. |
|
6 |
Dissolution Test
Apparatus USP Std. Model-VDA-6 DR |
HICON®, Grover
Enterprises, New Delhi, India |
|
7 |
Magnetic Stirrer with
Hot Plate |
Jindal, S.M. Scientific
Instruments (P) Ltd., Delhi, India |
|
8 |
IR-Moisture Balance
Apparatus Model-RSMH-2-S |
Sartorious-Ma45 Stedim India Pvt. Ltd., Bengaluru |
|
9 |
Melting Point
Apparatus |
Jindal, S.M. Scientific
Instruments (P) Ltd., Delhi, India |
|
10 |
High Accuracy Single
Pan Balance |
Sansui Electronics JW,
Parwanoo (H.P.), India |
|
11 |
Hardness Tester
Model-VHT-1 |
HICON®, Grover
Enterprises, New Delhi, India |
|
12 |
Tap Density Apparatus
Model-VTAP/MATIC-II |
HICON®, Grover
Enterprises, New Delhi, India |
|
13 |
pH/ milivoltmeter |
HICON®, Grover
Enterprises, New Delhi, India |
|
14 |
Roche Friabilator USP Model-VFT-2D |
Electrolab Ltd., Goregaon, Mumbai, India |
|
15 |
Tray Dryer |
Jindal, S.M. Scientific
Instruments (P) Ltd., Delhi, India |
|
16 |
Verniercaliper |
Mitotoyu Pvt. Ltd., South East
Asia |
|
17 |
Standard Test Sieves
(100 mesh) |
HICON®, Grover
Enterprises, New Delhi, India |
|
18 |
Disintegration
Apparatus Model-VTD-D |
HICON®, Grover
Enterprises, New Delhi, India |
|
19 |
Automatic Sieve Shaker |
Cambridge Environment
Products Inc., Canada |
|
20 |
Comminuting Mill |
Shiv Pharma
Engineers, Ahmedabad, Gujarat, India |
|
21 |
Multi mill Machine
Size Reduction |
Jindal, S.M. Scientific
Instruments (P) Ltd., Delhi, India |
|
22 |
Sifter |
Shiv Pharma
Engineers, Ahmedabad, Gujarat, India |
|
23 |
Tablet Coating Machine |
Jindal, S.M. Scientific
Instruments (P) Ltd., Delhi, India |
2.2 Preformulation Study
Preformulation is the first step in the rational development of
doses form of a drug substance and it is defined as an investigation of
physicochemical properties of a drug substance and alone or when combined with excipients. The goal of preformulation
is to investigate critical physicochemical factors which assure identity and
purity of drugs substance, product preformulation or
quality10.
2.2.1 Identification Test Listed in
the Monograph11
·
Melting Point
Determination: Melting Point of drug
was determined by capillary fusion method using melting point apparatus. The
melting point obtained was recorded and compared with the literature value
(European Pharmacopoeia).
·
UV
Spectrophotometric Studies: Efavirenz
(10 mg) was accurately weighed and transferred to a 100 ml volumetric flask. It
was dissolved and diluted to 100 ml with methanol of 10µg/ml. Dilutions were
made to obtain a concentration of 10µg/ml and scanned for ƛ max was recorded and compared with literature value (European
Pharmacopoeia).
·
Differential
Scanning Calorimetry (DSC): DSC has also been used to monitor the kinetics and
thermodynamics of decomposition processes for drug substance alone and in the
presence of excipients. Various software packages are
available to quantitatively evaluate kinetic studies performed using thermal
analysis and to calculate the activation energy, pre-exponential factor, and
rate constant from either dynamic or isothermal experiments.
DSC has been used to some extent in early
scanning studies to evaluate drug-excipient
compatibility, with the goal of obtaining rapid results with minimal drug
substance. Binary mixtures of drug-excipient are
typically subjected to a programmed temperature ramp, and the resultant thermo
grams are compared to the thermo grams of the individual components. If there
are no interactions, one should observe a thermo gram that is a combination of
the contribution of the thermal transitions observed alone for each drug and excipient. However, if interactions do occur, new thermal
events are observed that deviate from the original thermo grams.
2.2.3 Calibration
Ongoing calibration will help to assure
that the chamber is working properly over time. Calibration can be performed by
placing a temperature and/or relative humidity standard inside the chamber
(near the probe used by the chamber controller).
After the chamber has re-equilibrated,
record the standard readings and the controller readings. The temperature and
relative humidity readings should agree to within a certain range. This range
should be set by the firm in the calibration SOP and it should be based on the
accuracy of the test equipment being used. I have seen a temperature
specification set at ±1 °C and a relative humidity specification set at ±3% RH,
when calibration is performed using a Vaisala
hand-held monitor, Model HMI41 (with HMP45 probe). This probe is accurate to
within ±0.6 °C and ±2% RH. Other wired or wireless monitors with comparable
accuracy may be acceptable.
2.2.4 Determination of Bulk Density
The volume of powder packing was
determined on an apparatus consisting of a granulated cylinder mounted tapping
device that has a specially cut rotating cam. An accurately weighed 50 g of
powder was carefully added to the cylinder with the aid of a funnel. Initial
volume of powder was noted and the sample subjected to 750 tapping until no
further reduction in volume was noted or the percentage of difference in volume
was not more than 2%. A sufficient number of taps were employed to assure
reproducibility for the material in equation. The Tapping did not produce
particle attrition or a chance in the particle size distribution of the
material being tested12.
Equation number (1.1)
Bulk Density (poured) = Weight of
powder/Bulk volume of powder
2.2.5 Tapped Density
Tapped density was determined by poured
mass of complex and excipients into 250 ml graduated
measuring cylinder and graduated cylinder was then subjected to 100 tapping,
using tapped density apparatus, until the change in the volume approached
constant value. The method was repeated three times and the mean of the values
exhibited as final volume was calculated as a result of tapped volume. Tapped
density of the powder was determined by applying the following formula:
Equation number (1.2)
Tapped Density (Tapped) = Weight of
powder/ Tapped volume of powder
2.2.6 Compressibility Index
The simplest way of measurement of free
flow property of powder is compressibility, an indication of ease with which
material can be induced to flow given by % compressibility index (% CI) which
was calculated as follows:
Equation number (1.3)
%CI= {(Tapped density-Bulk
density)/Tapped density}*100
Table 1.4 Grading of the powders on
their flow properties according to Carr’s Index:
|
Consolidation Index
(Carr’s %) |
Flow |
Hausner’s Ratio |
|
≤10 |
Excellent |
1.00-1.11 |
|
11-15 |
Good |
1.12-1.18 |
|
16-20 |
Fair |
1.19-1.25 |
|
21-25 |
Passable |
1.26-1.34 |
|
26-31 |
Poor |
1.35-1.45 |
|
32-37 |
Very Poor |
1.46-1.59 |
|
>38 |
Very, very poor |
>1.6 |
2.2.7 Hausner’s
Ratio
Hausner’s ratio is an index of ease of powder flow; it is
related to interparticulate friction as such, could
be used to predict powder flow properties. It is calculated by following
formula:
Equation number
(1.4)
Hausner’s Ratio= Tapped Density/ Bulk Density
2.2.8 Determination of Angle of Repose
Angle of repose is defined as the maximum
angle possible between the surfaces of a pile of powder and horizontal plane.
This was determined by passing required quantities of drug granules through a
funnel from a particular height (2 cm) onto a flat surface until it formed a
heap, which touched the tip of the funnel. The height and radius of the heap
were measured. The angle of repose was determined by using the formula13.
Equation number (1.5)
Tan ɵ= h/r
Equation number (1.6)
ɵ=tan-1
(h/r)
Where
ɵ= angle of repose
h=height of pile
r=radius of the base of pile
Different ranges of flow ability in terms
of angle of repose are given below in Table 1.5
Table 1.5 Relationship between angle of
repose, ɵ and flow properties: 14
|
Angle of repose, ɵ (Degrees) |
Flow |
|
25-30 |
Excellent |
|
31-35 |
Good |
|
36-40 |
Fair |
|
41-45 |
Passable |
|
46-55 |
Poor |
|
56-65 |
Very poor |
|
>66 |
Very, very poor |
2.2.9 Drug Excipient
Compatibility Study
The primary objective of this
investigation was to identify the interaction between drug and polymer.
Interaction study was carried out according to the following procedure. Drug
and excipient were mixed separately placed in glass
vials. The vials were sealed and placed in the stability chamber at 25 ± 2°C/
60±5% RH, 40±2°C/75±5% RH and 55±2°C for 21 days. The sample was analyzed for colour change, and bad odour
after 7, 15, and 21 days. The U.V. spectra was taken after 5 and 10 days and
analyzed for any shift in absorption maxima.
2.3 Tablet Manufacturing By Wet
Granulation
Most product formulators see wet
granulation as a universally applicable means of tablet processing. All of the
required functionality of a compression mix- good flow, good compatibility,
uniform distribution of drug and controllable drug release-can is built in
using wet granulation without relying on the intrinsic properties of the drug
or the excipient. Additionally using wet granulation
it is possible to get stabilizing agents such as pH modifiers into close
contact with the drug and so potentially maximize tablet stability.
![]()
Figure 1.1:
Schematic of Wet Granulation by Low Shear and High Shear Processing
For high dose drugs, poor flow and
compaction of the active mean that wet granulation may be only feasible means
of producing tablets, and for low dose drugs the granulation process is seen as
being capable of “locking” drug into granules and thereby minimizing the
potential for segregation and poor content uniformity. There are therefore a
number of advantages inherent to wet granulation. Thus despite the board
applicability of wet granulation it may be simpler and ultimately more
production efficient to first look at direct compression or dry granulation.
Accurately weighed amount of selected
additive concentration (F1, F2, F3, F4,
F5, and F6) representing 200mg equivalent of drug was mixed with
direct compressible excipients i.e. Croscarmellose Sodium and Sodium starch glycolate
as superdisintegrants, Talcum as diluents and
microcrystalline cellulose as diluents. Obtained mixture was subjected for wet
granulation and compressed by using 16 station tablet compression machine
(electrical Motor-Crompton Greaves and A.C. Drives-Siemens). Prepared tablets
were collected in a poly bag15.
High shear
2.4 Evaluation Parameter of
Formulation
2.4.1 Description: Twenty tablets were randomly selected from each
formulation and examined for the shape.
2.4.2 Thickness: The thickness of the tablet was measured by using
venire calliper, twenty tablets from each batch were
randomly selected and thickness was measured.
2.4.3 Weight variation: Twenty tablets were randomly selected from each
formulation and weight individually and then average weight of the tablets was
calculated and difference of individual weight from the average weight was
calculated. The following permissible percentage deviation in weight variation
is given in table 1.6.
Table 1.6:
USP Specification for Tablet Weight Variation: 16
|
Average weight of
tablet |
Percentage weight
variation (%) |
|
130 mg or less |
10 |
|
More than 130 mg and
less than 324 mg |
7.5 |
|
324 mg or more |
5 |
2.4.4 Hardness:
Six tablets from each batch were taken at
random and hardness of the prepared tablets was tested by hardness tester
Model-VHT-1 (HICON®, Grover Enterprises, and New Delhi, India). The
mean of 6 determinations was calculated and the value obtained was recorded and
reported as hardness in kg/cm2.
2.4.5 Friability:
Friability of prepared fast
disintegrating tablets was determined by using Roche’s Friabilator
( Electrolab Ltd., Goregaon, Mumbai). 10 tablets from each batch were selected
at random and weighted accurately. Tablets were then placed in a plastic
chamber that rotates at 25 rpm dropping tablets from a distance of six inches
with each revolution. The friabilator was then
operated for 100 revolutions after that tablets were dusted and reweighted
(British Pharmacopeia, 1998). Friability can be calculated using following
equation:
Equation number
(1.7)
% Friability= {(Initial weight-Final
weight)/Initial weight}*100
2.4.6 Drug Content Uniformity:
Six tablets were crushed and powdered
equivalent to 10 mg of drug taken and extracted with 100 ml quantity of
methanol. The solution was suitability diluted and the drug content was
analyzed spectrophotometrically at wavelength of 252 nm. Each sample was
analyzed in triplicate.
2.4.7 Disintegration Time:
The disintegration time of the prepared
rapidly disintegrating tablets were determined by using USP disintegrating
apparatus containing 900 ml of double distilled water (pH 5.8), maintained at
37°C±0.5°C. Time was recorded when all the fragments of disintegrated tablet
passed through the screen of the basket. A mean of three determinations was
recorded and reported in seconds, as in-vitro disintegration time.
2.4.8 In-Vitro Drug Release:
Following procedure was employed
throughout the study to determine the In-vitro dissolution rate of all
the formulations. The dissolution parameters are shown in table 1.7.
Table 1.7:
Dissolution Parameters: 17
|
Dissolution medium |
1% w/v solution of Sodium Lauryl Sulphate |
|
Dissolution medium
volume |
900 ml |
|
Apparatus |
USP-8 Station (Paddle) |
|
Speed |
50 rpm |
|
Temperature |
37°C±0.5°C |
|
Sampling time |
0, 5, 10, 15, 20, 25,
30, 45 min |
3. RESULT:
3.1 Preformulation
study of Efavirenz:
The present investigation was carried out
to develop tablet dosage form of efavirenz. The tablets were prepared using
different excipients by wet granulation method.
3.1.1 Efavirenz Characterization
Study:
3.1.1.1 Physical Properties:
The drug was found to be off-white,
crystalline powder.
3.1.1.2 Solubility Study:
The drug was found to be soluble in
methanol, acetone and SLS solution. Solubility of Efavirenz was found to be
more in methanol. Therefore methanol was used as dissolution medium. In water
it solubilised only 0.03%.
3.1.1.3 Melting Point Determination:
The melting point of the Efavirenz was
found to be in the range of 138-140 °C which comply the literature value of
139-141 °C (B.P. 2009), and proved the identity and purity of drug.
3.1.1.4 UV Spectrophotometric Study:
UV Spectrophotometric study of Efavirenz
was determined in methanol. Different solutions of Efavirenz (10 µg/ml) was
prepared as test mediums and scanned for absorption maxima in the range of
200-300 nm using double beam UV spectrophotometer and result was found to be
near about literature value as shown in Table 4.1 and proved the identity and
purity of drug.
Table 1.8 Drug Related Identification
Tests:
|
S.No. |
Parameters |
Experimental Values |
Literature Value |
|
1 |
Melting point |
138-140°C |
139-141°C (B.P. 2009) |
|
2 |
UV Spectrophotometric
Studies in Methanol |
246 nm |
252 nm (I.P. 2007) |
3.1.2 Powder Flow Properties
3.1.2.1 Angle of Repose:
The angle of repose was determined by
measuring the height of the cone of powder and radius of the circular base of
powder heap and the observed value at 35.76°, so it was calculated that the
flow property was fair.
3.1.2.2 Density Analysis:
The bulk density was found to 0.25 g/ml
and tapped density was found to be 0.33 g/ml.
3.1.2.3 Compressibility Index and Hausner’s Ratio:
The compressibility index was 26.21 % and
Hausner’s ratio was 1.35%, so it was concluded that
the flowability of Efavirenz powder is fair.
Table 1.9 Compositions of Efavirenz
Tablets
|
Ingredients |
F1 (mg) |
F2 (mg) |
F3 (mg) |
F4 (mg) |
F5 (mg) |
F6 (mg) |
|
Efavirenz |
200 |
200 |
200 |
200 |
200 |
200 |
|
Microcrystalline
cellulose (MCCP) |
66 |
70 |
69 |
69 |
69 |
66 |
|
Croscarmellose Sodium |
18 |
19 |
19 |
20 |
20 |
21 |
|
Polyvinylpyrrolidone (PVP) K-30 |
10 |
9 |
9 |
8 |
7 |
3 |
|
Sodium Starch Glycolate |
16 |
16 |
17 |
17 |
18 |
16 |
|
Lactose |
87 |
80 |
80 |
80 |
80 |
88 |
|
Isopropyl alcohol |
- |
- |
- |
- |
- |
- |
|
Talcum |
5 |
5 |
5 |
5 |
5 |
5 |
|
Sodium Lauryl Sulphate |
5 |
8 |
8 |
8 |
8 |
8 |
|
Magnesium Stearate |
3 |
3 |
3 |
3 |
3 |
3 |
|
Total Weight |
410 |
410 |
410 |
410 |
410 |
410 |
3.2 Evaluation Parameters
This was carried out as follows
·
Pre-compression
parameters
·
Post compression
parameters
This study included loss on dried
granules and final blend, bulk density, tapped density, Carr’s index, Hausner’s ratio and sieve analysis as per compression
parameters and average weight, thickness, hardness, disintegration time and
friability as post compression parameters.
3.2.1 Pre-compression parameters
3.2.1.1 Angle of Repose: Angle of repose of all the formulation was performed
by fixed funnel method and angle of repose was found to be 34° to 36°.
Table 2.0: Angle of Repose of the
Formulation
|
Formulation |
F1 |
F2 |
F3 |
F4 |
F5 |
F6 |
|
Angle of Repose |
34.55 |
35.77 |
35.45 |
35.67 |
34.19 |
34.12 |
|
Flow |
Fair |
Fair |
Fair |
Fair |
Fair |
Fair |
3.2.1.2 Bulk Density: Bulk density of all the formulation was found to be
in range of 0.333g/ml to 0.337g/ml.
3.2.1.3 Tapped Density: Tapped density of all formulation was found to in the
range of 0.454g/ml to 0.459g/ml.
3.2.1.4 Compressibility Ratio and Hausner’s Ratio: Compressibility
ratio and Hausner’s ratio of all the formulation was
found to be in range of 24.15% to 24.37% and 1.35 to 1.38 respectively. It was
concluded that the flow property of all the formulation was fair.
Table 2.1: Pre-Compression Parameters
of the Formulations
|
Formulations |
Bulk Density (gm/ml) |
Tapped Density (gm/ml) |
Carr’s Index (%) |
Hausner’s Ratio |
|
F1 |
0.333 |
0.454 |
24.15 |
1.38 |
|
F2 |
0.334 |
0.455 |
24.33 |
1.34 |
|
F3 |
0.337 |
0.457 |
24.27 |
1.37 |
|
F4 |
0.335 |
0.456 |
24.36 |
1.35 |
|
F5 |
0.334 |
0.459 |
24.36 |
1.37 |
|
F6 |
0.337 |
0.459 |
24.37 |
1.35 |
3.2.1.5 Excipient
Compatibility study via ICH Guide Lines
Excipients are included in dosage forms to aid manufacture,
administration or absorption. Other reasons for inclusion concern product
differentiation, appearance enhancement or retention of quality.
They rarely, if ever, posses
pharmacological activity and are accordingly loosely categorized as “inert”.
However, excipients can initiate, propagate or
participate in chemical or physical interaction with an active, possible
leading to compromised quality or performance of the medication. Chemical
interaction can lead to degradation of the active ingredient; thereby reducing products
may compromise safety or tolerance. Physical interactions can affect rate of
dissolution, uniformity of dose or ease of administration.
Table 2.2: Excipient
Compatibility Study with Efavirenz at 40±2°C/75±5% RH
|
S.No. |
Contents |
Day |
Wet (with 5% moisture) |
||||||
|
|
|
Initial |
Day 7 |
Day 15 |
Day 21 |
Initial |
Day 7 |
Day 15 |
Day 21 |
|
Vail 1 |
Efavirenz |
White to Off white
powder |
NC |
NC |
NC |
White to Off white
powder |
NC |
NC |
NC |
|
Vail 2 |
Efavirenz + CCS |
White to Off white
powder |
NC |
NC |
NC |
White to Off white
powder |
NC |
NC |
NC |
|
Vail 3 |
Efavirenz + SSG |
Off white powder |
NC |
NC |
NC |
Off white powder |
NC |
NC |
NC |
|
Vail 4 |
Efavirenz + MCC |
Off white powder |
NC |
NC |
NC |
Off white powder |
NC |
NC |
NC |
|
Vail 5 |
Efavirenz + PVP K-30 |
Off white powder |
NC |
NC |
NC |
Off white powder |
NC |
NC |
NC |
|
Vail 6 |
Efavirenz + Lactose |
White to Off white
powder |
NC |
NC |
NC |
White to Off white
powder |
NC |
NC |
NC |
|
Vail 7 |
Efavirenz + Talcum |
White to Off white
powder |
NC |
NC |
NC |
White to Off white
powder |
NC |
NC |
NC |
|
Vail 8 |
Efavirenz + Magnesium Sterates |
Off white powder |
NC |
NC |
NC |
Off white powder |
NC |
NC |
NC |
|
Vail 9 |
Efavirenz + SLS |
Off white powder |
NC |
NC |
NC |
Off white powder |
NC |
NC |
NC |
NC=No Change, CCS= Croscarmellose Sodium, SSG=
Sodium Starch Glycolate, MCC= Microcrystalline
Cellulose, PVP K-30= Polyvinylpyrrolidone, SLS=
Sodium Lauryl Sulphate
.
Table 2.3: Exicipient
Compatibility Study with Efavirenz at 25±2°C/60±5% RH
|
S.No. |
Contents |
Dry |
Wet (with 5% moisture) |
||||||
|
|
|
Initial |
Day 7 |
Day 15 |
Day 21 |
Initial |
Day 7 |
Day 15 |
Day 21 |
|
Vail 1 |
Efavirenz |
White to Off white
powder |
NC |
NC |
NC |
White to Off white
powder |
NC |
NC |
NC |
|
Vail 2 |
Efavirenz + CCS |
White to Off white
powder |
NC |
NC |
NC |
White to Off white
powder |
NC |
NC |
NC |
|
Vail 3 |
Efavirenz + SSG |
Off white powder |
NC |
NC |
NC |
Off white powder |
NC |
NC |
NC |
|
Vail 4 |
Efavirenz + MCC |
Off white powder |
NC |
NC |
NC |
Off white powder |
NC |
NC |
NC |
|
Vail 5 |
Efavirenz + PVP K-30 |
Off white powder |
NC |
NC |
NC |
Off white powder |
NC |
NC |
NC |
|
Vail 6 |
Efavirenz + Lactose |
White to Off white
powder |
NC |
NC |
NC |
White to Off white
powder |
NC |
NC |
NC |
|
Vail 7 |
Efavirenz + Talcum |
White to Off white
powder |
NC |
NC |
NC |
White to Off white
powder |
NC |
NC |
NC |
|
Vail 8 |
Efavirenz + Magnesium Sterates |
Off white powder |
NC |
NC |
NC |
Off white powder |
NC |
NC |
NC |
|
Vail 9 |
Efavirenz + SLS |
Off white powder |
NC |
NC |
NC |
Off white powder |
NC |
NC |
NC |
NC=No Change, CCS= Croscarmellose Sodium, SSG=
Sodium Starch Glycolate, MCC= Microcrystalline
Cellulose, PVP K-30= Polyvinylpyrrolidone, SLS=
Sodium Lauryl Sulphate.
Table 2.4: Exicipient
Compatibility Study with Efavirenz at 55±2°C
|
S.No. |
Contents |
Dry |
Wet (with 5% moisture) |
||||||
|
|
|
Initial |
Day 7 |
Day 15 |
Day 21 |
Initial |
Day 7 |
Day 15 |
Day 21 |
|
Vail 1 |
Efavirenz |
White to Off white
powder |
NC |
NC |
NC |
White to Off white
powder |
NC |
NC |
NC |
|
Vail 2 |
Efavirenz + CCS |
White to Off white
powder |
NC |
NC |
NC |
White to Off white
powder |
NC |
NC |
NC |
|
Vail 3 |
Efavirenz + SSG |
Off white powder |
NC |
NC |
NC |
Off white powder |
NC |
NC |
NC |
|
Vail 4 |
Efavirenz + MCC |
Off white powder |
NC |
NC |
NC |
Off white powder |
NC |
NC |
NC |
|
Vail 5 |
Efavirenz + PVP K-30 |
Off white powder |
NC |
NC |
NC |
Off white powder |
NC |
NC |
NC |
|
Vail 6 |
Efavirenz + Lactose |
White to Off white
powder |
NC |
NC |
NC |
White to Off white
powder |
NC |
NC |
NC |
|
Vail 7 |
Efavirenz + Talcum |
White to Off white
powder |
NC |
NC |
NC |
White to Off white
powder |
NC |
NC |
NC |
|
Vail 8 |
Efavirenz + Magnesium Sterates |
Off white powder |
NC |
NC |
NC |
Off white powder |
NC |
NC |
NC |
|
Vail 9 |
Efavirenz + SLS |
Off white powder |
NC |
NC |
NC |
Off white powder |
NC |
NC |
NC |
NC=No Change, CCS= Croscarmellose Sodium, SSG=
Sodium Starch Glycolate, MCC= Microcrystalline
Cellulose, PVP K-30= Polyvinylpyrrolidone, SLS=
Sodium Lauryl Sulphate.
From the results obtained for Drug-excipients compatibility study, it was found that the
candidate drug was compatible with the respective excipients
under evaluation based on physical observation. So chosen excipients
were used in the formulation trails. The result showed that impurity level with
drug and some excipients combination increased and
also slight change in appearance but all excipients
were found compatible with Efavirenz.
3.2.2 Preparation of Efavirenz tablets
Amount of selected complex with excipients i.e. F1, F2, F3,
F4, F5, F6 (representing 200 mg equivalent as
single dose of drug) was accurately weighted. The weighted as amount was
separately mixed with two different concentrations of Croscarmellose
sodium and sodium starch glycolate as superdisintegrants, representing six different formulations
belong to each type of complex powders. Above mixtures of the complex and croscarmellose and sodium starch glycolate
were then blended with directly compressible excipients
like magnesium stearate as lubricant, PVP K-30 as
binder, magnesium and talc as lubricant, lactose as diluents. Prepared by wet
granulation compression were subjected for tableting
using 16 station single rotation punch tablet press (Electrical Motor-Crompton
Greaves and A.C. Drives-Siemens) to prepare 200mg tablets of Efavirenz. Total
numbers of 6 formulations were containing two different superdisintegrant
in different concentrations were formulated and coded as F1, F2,
F3, F4, F5, F6 , collected in polybags and evaluated for various tablet properties.
3.2.3 Post-Compression Parameters
By using selected mixture, various Wet
granulation tablets of Efavirenz had been prepared (F1, F2,
F3, F4, F5, F6)
and were evaluated for various tablet properties namely-hardness, weight
variation, friability, wetting time, water absorption ratio, % drug content, in
vitro disintegration time and in vitro drug release. All
determinations were carried out in triplicate and the mean of three
determinations along with standard deviation have recorded and reported in
Table 2.5.
3.2.3.1 Determination of Hardness
Hardness of all the prepared formulations
was evaluated using Hardness Tester Model-VHT-1 (HICON® Grover
Enterprises, New Delhi, India). Hardness of all the tablets was found in the
range of 9.05±0.30 kg/cm2 to 11.00±0.12 kg/cm2 as shown
in Table 2.5, exhibiting high capacity of the formulations to get mechanically
stable during transportation.
Table 2.5 Comparative Results of
Various Evaluation Parameters for Prepared tablets
|
Code |
Weight variation |
Hardness kg/cm2 |
Thickness (mm) |
Friability (%) |
Disintegration time
(min) |
Wetting time (Sec) |
Water absorption ratio |
% Drug content |
|
F1 |
409±0.46 |
10.03±0.12 |
4.01±0.24 |
0.25±0.14 |
8.10±0.39 |
5.43±0.73 |
1.56±0.02 |
97.62±0.18 |
|
F2 |
407±0.42 |
10.02±0.30 |
4.05±0.22 |
0.24±0.03 |
8.35±0.46 |
5.21±0.54 |
1.43±0.03 |
97.13±0.14 |
|
F3 |
409±0.45 |
11.00±0.12 |
4.06±0.15 |
0.23±0.26 |
8.33±0.43 |
5.06±0.48 |
1.59±0.05 |
98.22±0.18 |
|
F4 |
410±0.48 |
10.08±0.23 |
4.02±0.25 |
0.25±0.02 |
8.37±0.47 |
4.56±0.47 |
1.79±0.03 |
98.84±0.45 |
|
F5 |
408±0.39 |
10.06±0.43 |
4.05±0.31 |
0.23±0.16 |
8.40±0.43 |
5.78±0.56 |
1.51±0.08 |
97.73±0.36 |
|
F6 |
410±0.43 |
9.05±0.30 |
4.05±0.16 |
0.24±0.15 |
8.15±0.42 |
5.63±0.36 |
1.46±0.04 |
97.89±0.46 |
3.2.3.2 Weight Variation
Prepared tablets were evaluated for
weight variation, according to the method described in pharmacopoeia (Indian
Pharmacopoeia 1996). From the results obtained as shown in Table 2.5, it can be
said all the tablets passed the weight variation test.
3.2.3.3 Friability
Test for friability was conducted
according to the method discussed earlier. The result obtained were analyzed
and categorized according to the limits given in Pharmacopoeia (Indian
Pharmacopoeia 1996) and summarized in Table 2.5.
3.2.3.4 Wetting Time and Water
Absorption Ratio
The wetting time of the tablets was
measured by using the method described by (Patel et. al., 2004). From the
results it had been observed that, the wetting time of prepared formulations (F1,
F2, F3, F4, F5, F6)
was found to be in the range of 4.56 sec-5.78 sec. Among these
formulations F4 required least time, to get completely wet. Water
absorption ratios of all the formulations were also determined and were lies in
the range of 1.43±0.03 to 1.70±0.03. It was concluded that the porous structure
of complex mixture and superdisintegrants used in the
tablet formulation swallowing water to enter the tablet by means of capillary
pores, was responsible for the faster water uptake as shown in Table 2.5.
3.2.3.5 Determination of Drug Content
The percentage drug content of all the
formulations (F1, F2, F3, F4, F5,
F6) was found to be in between 97.13% to
98.84% which was within the acceptable limits (Indian Pharmacopoeia 1996). All
the formulations were found to exhibit satisfactory tablet properties as shown
in Table 2.5.
3.2.3.6 Disintegration Time
The disintegration time of the all the
formulations (F1, F2, F3, F4, F5,
F6) was found to be in between 8.10±0.39 min to 8.40±0.43 min which
was within the acceptable limits (Indian Pharmacopoeia 1996). All the
formulations were found to exhibit satisfactory tablet properties in Table 2.5.
Ultraviolet Absorption Maxima
(Scanning): A standard solution of
1µg/ml of Efavirenz powder was prepared in phosphate buffer pH 6.8 solutions
and scanned spetrophotometrically (UV-Pharma Spec., Shimadzu) between 200 to 300 nm. The ƛ max found to be 246 nm.
3.3 Quantitative Estimation of the
Drug
3.3.1 Preparation of Calibration Curve
of Efavirenz Powder in Phosphate Buffer pH
3.3.1.1 Preparation of Phosphate
Buffer pH 6.8: Dissolve 68 g of
potassium dihydrogen orthophosphate in 100ml of
distilled water and pH 6.8 with sodium hydroxide solution.
3.3.1.2 Preparation of Standard Stock
Solution of Efavirenz: Accurately
weight 100mg of drug was dissolve in 100ml of phosphate buffer pH 6.8 to give a
solution of 100µg/ml. From this 10ml was taken and diluted 100ml using
phosphate buffer solution pH 6.8 to get a stock solution of 100µg/ml. From this
stock solution various aliquots ranging from 10-50 µg/ml were prepared. The
absorbance of these solutions was measured spectrophotometrically at 246nm
against reference blank.
3.3.1.3 Preparation of Calibration
Curve of Efavirenz in Phosphate Buffer 6.8
Table 2.6:
Calibration Curve of Efavirenz in Phosphate Buffer 6.8
|
Concentration |
Absorbance |
Statistical Parameters |
|
0 |
0 |
Correlation
Coefficient r2= 0.998 Slope M= 0.0278 Intercept c= 0.000 Equation of Line y= 0.0278x-0.000 |
|
10 |
0.057 |
|
|
20 |
0.115 |
|
|
30 |
0.165 |
|
|
40 |
0.224 |
|
|
50 |
0.282 |
Figure 1.2:
Calibration Curve of Efavirenz
3.3.2 In-vitro Drug Release
Studies
The developed tablets were subjected to In-vitro
drug release studies in water containing 2% SLS (900ml) employing USP 8
station. Dissolution rate test apparatus (M/S Lab India Disso
8000) with a paddle stirrer at 50 rpm. Sodium Lauryl
Sulphate (SLS) was added to the dissolution fluid to
maintain the sink condition as prescribed in I.P. 2010. A temperature of
37±0.5°C was maintained throughout the study. Samples of dissolution fluid
(5ml) were withdrawn through filter (0.45 µm) at different intervals of time,
suitable diluted and assayed for Efavirenz at 246nm. The dissolution fluid
withdrawn at each sampling time was replaced with fresh dissolution fluid and
suitable correction is made in calculating the amount of drug dissolved. Among
all the formulations, the dissolution profile of 2 formulation i.e.,
formulation F5 and F6 are optimized formulation.
Table 2.7: In-vitro Drug Release
of Various Formulation of Efavirenz Tablet
|
Time (min) |
% of Drug Release |
|||||
|
|
F1 |
F2 |
F3 |
F4 |
F5 |
F6 |
|
0 |
0.0 |
0.0 |
0.0 |
0.0 |
0.0 |
0.0 |
|
5 |
17.98 |
19.42 |
33.42 |
39.63 |
40.14 |
50.43 |
|
10 |
36.50 |
32.86 |
56.16 |
57.92 |
62.84 |
69.54 |
|
15 |
50.36 |
50.08 |
70.13 |
70.14 |
78.15 |
82.18 |
|
20 |
58.45 |
62.15 |
76.42 |
76.29 |
84.23 |
89.72 |
|
25 |
60.93 |
68.12 |
82.56 |
82.23 |
89.98 |
92.88 |
|
30 |
66.42 |
72.86 |
88.19 |
86.43 |
90.14 |
94.23 |
Figure 1.3: In-Vitro Drug
Release of F1, F2, F3, F4, F5,
F6 Formulations
3.4 Post Coating Parameters
3.4.1 Disintegration: The disintegration time of the all the formulations (F1,
F2, F3, F4, F5, F6) was
found to be in between 8.30±0.30 min to 8.45±0.42 min which was within the
acceptable limits (Indian Pharmacopeia 1996). All the formulations were found
to exhibit satisfactory tablet properties.
3.4.2 In-vitro Drug Release
Studies:
The developed tablets were subjected to In-vitro
drug release studies in water containing 2% SLS (900ml) employing USP 8
station. Dissolution rate test apparatus (M/S Lab India Disso
8000) with a paddle stirrer at 50 rpm. Sodium Lauryl
Sulphate (SLS) was added to the dissolution fluid to
maintain the sink conditions as prescribed in I.P. 2010. A temperature of
37±0.5°C was maintained throughout the study. Samples of dissolution fluid
(5ml) were withdrawn through a filter (0.45 µm) at different intervals of time,
suitable diluted and assayed for Efavirenz at 246 nm. The dissolution fluid
withdrawn at each sampling time was replaced with fresh dissolution fluid and
suitable correction is made in calculating the amount of drug dissolved. Among
all the formulations, the dissolution profile of 2 formulation i.e.,
formulation F5 and F6 are optimized formulation.
3.4.3 Differential Scanning Calorimetry:
During the dissolution analyses of
Efavirenz tablets, some residue was observed deposited at the bottom of the
dissolution vessel, which may have been caused by a change in the crystal
packing structure, for example hydrate formation that presented lower
solubility and consequently leading to precipitation.
To asses this possible transition, the
residues of 3 vessels were separated by filtration and dried in vacuum
desiccators and analyzed by XRD and DCS. Figure 3 shows the diffraction
patterns of this residue and demonstrates no alteration in the physical
conformation in comparison with the diffraction pattern of the pure drug
(Figure 1.5).
Table 2.8: In-vitro Drug Release of Various
Formulation of Coated Efavirenz Tablet
|
Time (min) |
% of Drug Release |
|||||
|
|
F1 |
F2 |
F3 |
F4 |
F5 |
F6 |
|
0 |
0.0 |
0.0 |
0.0 |
0.0 |
0.0 |
0.0 |
|
5 |
17.98 |
19.42 |
33.42 |
39.63 |
40.14 |
50.43 |
|
10 |
36.50 |
32.86 |
56.16 |
57.92 |
62.84 |
69.54 |
|
15 |
50.36 |
50.08 |
70.13 |
70.14 |
78.15 |
82.18 |
|
20 |
58.45 |
62.15 |
76.42 |
76.29 |
84.23 |
89.72 |
|
25 |
60.93 |
68.12 |
82.56 |
82.23 |
89.98 |
92.88 |
|
30 |
66.42 |
72.86 |
88.19 |
86.43 |
90.14 |
94.23 |
Figure 1.4: In-Vitro Drug
Release of F1, F2, F3, F4, F5,
F6 Coated Efavirenz Tablet Formulations
Figure 1.5: Diffraction Patterns of
Dissolution Residue of Efavirenz
Figure 1.6:
Diffraction Patterns Obtained From the Efavirenz Batches 1 to 5 (F1
to F5).
Analyses by XRD and DSC were also
undertaken in order to evaluate the crystal structure of Efavirenz batches 1 to
5. The DSC curves demonstrate the same thermal profile in all samples tested.
The peaks related to crystal melting are at the same temperature and the
enthalpies of those peaks are similar. The diffraction patterns of all samples
tested have, in the same way, very similar profiles. Therefore, the differences
observed in dissolution of the API cannot be attributed to a difference in the
crystalline structure of XRD analyses of all batches studied correspond to the
structure of efavirenz isoform I, and there is no
evidence of the presence of other polymorphs of the drug in those samples. No
other transitions were observed, which indicates the absence of amorphous
portions in the samples. The peaks corresponding to the structures in the
samples were identified. When comparing these results with efavirenz synthesis
patent, it can be seen that form I appears to be present in all batches.
Therefore, differences in dissolution of the API cannot be attributed to a
change in the crystalline structure of the drug (such as polymorphism,
hydration or amorphization), but are instead due to
the variation of size distribution and polydispersity
index that should be controlled in the manufacturing process of the API.
3.4.4 Stability Study:
Stability is defined as the ability of a
particular formulation, in a specific container, to remain within its physical,
chemical, therapeutic and toxicological specifications.
Table 2.9:
Physical and Chemical Parameters of Efavirenz Tablets after 1, 2 and 3 months
at 40°C/75% RH
|
S. No. |
Parameter |
Initial |
1st month |
2nd month |
3rd month |
|
1 |
Description |
Red shown, capsule
shaped with bevelled edges |
Red shown, capsule
shaped with bevelled edges |
Red shown, capsule
shaped with bevelled edges |
Red shown, capsule
shaped with bevelled edges |
|
2 |
Average weight (mg) |
410.7±1.08 |
409.9±1.05 |
409.7±1.03 |
411±1.02 |
|
3 |
Average Thickness (mm) |
4.06±0.15 |
4.05±0.31 |
4.05±0.16 |
4.05±0.10 |
|
4 |
Average Hardness |
11.00±0.12 |
10.08±0.23 |
10.06±0.43 |
9.05±0.30 |
|
5 |
Average Disintegration
Time (min) |
3.35±0.46 |
3.37±0.47 |
3.33±0.43 |
3.20±0.42 |
The purpose of stability testing is to
provide evidence on how the quality of a drug substance or drug product varies
with time under the influence of a variety of environmental factors such as
temperature, humidity and light, and enables recommended storage condition,
retest periods and shelf lives to be established. Stability studies were
conducted, the drug is subjected to accelerated stability at 40±2°C, 75±5% RH
for 3 months. As per the stability results, the formulation exhibits the no
notable changes. Efavirenz tablets are stable and comply with that of the
specification in the USP
4.
CONCLUSION:
Efavirenz film coated tablets were
formulated in this research investigation was found to be pharmaceutical
equivalent to that of the reference drug. In this research concentration of
super disintegrant, granulation technique, lubricants
were taken a key role in the formulation development and optimizing the
immediate release tablet formulation of Efavirenz. Accelerated stability
studies were conducted for the optimized formulation F1-F6
as per ICH guidelines; the results were revealed that the formulation exhibit
the no notable changes.
Efavirenz, a widely prescribed
anti-retroviral drug belongs to class II under BCS and exhibit low and variable
oral bioavailability due to its poor aqueous solubility. Its oral absorption is
dissolution rate limited and it requires enhancement in the solubility and
dissolution rate for increasing its oral bioavailability18.
Efavirenz (EFV) is nucleoside unrelated
compounds which directly inhibit HIV reverse transcriptase without the need for
intracellular phosphorylation. Its locus of action on
the enzyme is also different. This is more potent than AZT on HIV-2, but do not
inhibit HIV-1. Viral resistance to these drugs develops by point mutation and
cross resistance is common among different NNRTIs, but not with NRTIs or PLs.
Efavirenz tablets formulated employing
drug PVP K-30, SlS, CCS prepared by wet granulation
method disintegrated rapidly when compared to those made by direct compression
method. Efavirenz dissolution was rapid and higher from the tablets formulated
employing PVP K30, SLS when compared to the tablets containing efavirenz alone
in both wet granulation and direct compression methods. The individual as well
as combined effects of the three factors involved i.e., Croscarmellose
sodium (Factor A), PVP K30 (Factor B) and SLS (Factor C) were highly
significant (P<0.01) in enhancing the dissolution rate (K1) and dissolution
efficiency (DE30) of efavirenz in wet granulation method. All the efavirenz
tablets formulated employing drug CCS, PVP K30, SLS are prepared by wet
granulation fulfilled the official (I.P.) dissolution rate specification of
efavirenz tablets. Whereas plain tablets formulated employing efavirenz alone
did not fulfil the official dissolution rate
specification. Hence combination of PVP K30, SLS, CCS
is recommended to enhance the dissolution rate and efficiency of efavirenz
tablets.
In the present study, an attempt has been
developed to formulate the coated 600mg efavirenz tablets. For this purpose
tablets were developed; composed of a drug along with microcrystalline
cellulose, croscarmellose sodium, PVP K30, sodium
starch glycolate, lactose, talcum, magnesium stearate, sodium lauryl sulphate as surfactant.
Evaluation of developed formulation for
various pre-compression and post-compression parameters was found to be within
pharmacopoeia limits.
Pre-Compression Parameters of the
Formulation-
Pre-compression parameters were
characterized on the basis of their physical parameters. Bulk density
(0.337g/ml), Tapped density (0.459g/ml), Compressibility ratio (24.37%), Hausner ratio (1.38)19.
Post-Compression Parameters-
Weight variation, hardness, and
friability pass U.S.P. specification. Tablets of all formulation showed
physical appearance, Disintegration test indicated that the tablets of all
formulation were dissolved in desire time. Disintegration time of all
formulation have to be less than 45 min. Disintegration time of the various
formulation were found in following order in min F5(8.10±0.39)>F6(8.15±0.42)>F3(8.33±0.46)>F2(8.35±0.46)>F4(8.37±0.47)>F1(8.40±0.43).
This is due to F5 and F6
contain maximum concentration of superdisintegrants
(CCS-8.5%, SSG-9.2%), than followed by other formulation. Weight variation
tests, hardness and friability test indicated that, tablets of all formulation
were having good compactness and mechanical strength and passes U.S.P.
specification20.
In-vitro dissolution studies revealed that the release rate of
Efavirenz coated tablets were found to be in following order F6>F5>F4>F3>F2>F1.
This is due to F6 contain maximum concentration of superdisintegrants concentration.
5. REFERENCES:
1.
VY Rajesh, B Jagdish, Bindu, R Sridev, Swetha Maroju, Ur. Vinay, 2010. Impact
of superdisintegrants on efavirenz release from
tablet formulations. Acta Pharma;
60(1):185-95.
2.
Shirsand SB, Sarasija S, Swamyi PV, Para MS, Nagendra KD.
2010. Formulation Design of Fast Disintegrating Tablets Using Disintegrant Blends. Int J Ph Sci Dec; 72(1):130-3.
3.
Jain CP, Naruka PS. 2009 Sep. Formulation And Evaluation of Fast
Dissolving Tablets of Valsartan. Int
J Ph Sci; 1(1):209-16.
4.
American Cancer
Society. 2009. Possible Risks of Blood Product Transfusions; 1/13.
5.
Institute of
Medicine, 1986. National Academy of Sciences. Confronting AIDS; 98.
6.
Barghese, B. 2002. Reducing Risk of Sexual HIV Transmission.
Sexually Transmitted Diseases; 29(1):39-40.
7.
Francis, D.P.,
1987. The prevention of acquired immunodeficiency syndrome in the United
States. JAMA; 257:1360.
8.
Winkelstein, W. 1987. Sexual practices and risk of infection by
the human immunodeficiency virus. JAMA; 257:321-325.
9.
K.P.R. Chawdary and Annamma Devi, G.S.,
International Journal of Research in Pharmacy and Chemistry (In press),
Manuscript No. IJRPC-254.
10.
Schaefer, T.;
Holm, P.; Kristensen, H. 1986. Comparison between
granule growth in a horizontal and a vertical high speed mixer II. Granulation
of lactose, Arch. Pharm. Chemi, Sci. Ed.; 14 (1):
17-29.
11.
Schaefer, T.;
Holm, P.; Kristensen, H. 1986. Comparison between
granule growth in a horizontal and a vertical high speed mixer II. Granulation
of lactose, Arch. Pharm. Chemi, Sci. Ed.; 14 (1):
17-29.
12.
Ganderton, D.; Hunter, B. 1971. A comparison of granules
prepared by pan granulation and by massing and screening. J. Pharm. Pharmacol.; 23: 1S-10S.
13.
Shiromani, P.; Clair, J. 2000. Statistical comparison of
high-shear versus low-shear granulation using a common formulation. Drug Dev.
Ind. Pharm., 26 (3): 357-364.
14.
Visavarungroj, N.; Remon, J. 1991. Crosslinked
starch as binding agent III. Granulation of insoluble filler. Int. J. Pharm.;
69: 43-51.
15.
Sheskey, P.;
Williams, D. 1996. Comparison of low-shear and high shear wet granulation
techniques and the influence of percent water addition in the preparation of a
controlled-release matrix tablet containing HPMC and a high-dose, highly
water-soluble drug. Pharm. Technol.; 20(3): 80-92.
16.
Chen, C.; Alli, D.; Igga, M.; Czeisler, J. 1990. Comparison of moisture-activated dry
granulation process with conventional granulation methods for sematilide hydrochloride tablets. Drug Dev. Ind. Pharm.; 16
(3): 379-394.
17.
Railkar, A.;
Schwartz, J. 2000. Evaluation and comparison of a moist granulation technique
to conventional methods. Drug Dev. Ind. Pharm.; 26(8): 885-889.
18.
Viana, M.; Caramigeas, E.; Vachon, M.: N’ Dri, B.; Chulia, D. 2000. Effect
of formulation excipients and the manufacturing
process for solid dosage form on the initial dissolution of theophylline.
STP Pharma Sci.; 10 (5): 363-371.
19.
Gao,
J.; Jain, A.; Motheram, R.; Gray, D.; Hussain, M. 2002. Fluid bed granulation of a poorly water soluble, low density, micronized drug:
comparison with high shear granulation. Int. Pharm.; 237:1-14.
20.
Li, J.; Rekhi, G.; Augsburger, L.; Shangraw, R.
1996. The role of intra- and extragranular
microcrystalline cellulose in tablet dissolution. Pharm. Dev. Technol.; 1 (4):
343-355.
Received on 08.07.2015 Accepted
on 05.08.2015
© Asian Pharma Press All
Right Reserved
Asian J. Res. Pharm. Sci.
5(3): July-Sept.; Page 153-167
DOI: 10.5958/2231-5659.2015.00024.7